Introduction
Kerry Foods, a leading food manufacturer, were facing substantial energy costs associated with their production processes. To address this, they sought to improve the efficiency of their drying process. Having previously worked with Secomak on a similar application, they reached out again for a solution. After consideration we provided Kerry Foods with a 4kW blower system, replacing the existing 18kW system. This case study explores the energy savings and financial benefits experienced over a one-year period with the new Secomak system.
The Challenge
Kerry Foods’ production line involved an 18kW blower system to ensure efficient drying of their pouches once they exited a cooling bath. While effective, the system was energy-intensive, leading to high operational costs. The company aimed to reduce energy consumption without compromising the quality and efficiency of their drying process.
The Solution
Secomak proposed a solution involving our 4kW blower system, designed to deliver the same, if not better, drying performance with significantly less power consumption. Key features of our system included:
High Efficiency: The 4kW blower provided powerful airflow with substantially lower energy requirements.
Robust Construction: Durable materials ensured the system could withstand the demanding production environment.
Implementation
The implementation of Secomak’s 4kW blower system involved:
Assessment: Detailed analysis of the existing drying process to tailor the new system to specific requirements.
Installation: Seamless integration of the 4kW blower system into the production line, minimising downtime.
Results
Over a one-year period, the Secomak system delivered significant energy and cost savings for Kerry Foods:
Energy Reduction: The power consumption was reduced from 18kW to 4kW, representing a 78% decrease in energy usage.
Cost Savings: £9,000 in energy costs over the year.
Sustainability: The reduction in energy consumption contributed to Kerry Foods’ sustainability goals by lowering their carbon footprint.
Financial Analysis
The transition to Secomak’s 4kW system resulted in substantial financial benefits:
Initial Investment: The cost of the new 4kW blower system was offset by the energy savings achieved within the first year.
Return on Investment (ROI): The £9,000 annual savings translated to a rapid payback period, making the investment highly cost-effective.
Ongoing Savings: Continued use of the Secomak system will result in ongoing annual savings, enhancing long-term profitability.
Conclusion
Kerry Foods’ experience with Secomak’s 4kW blower demonstrates the significant impact that efficient industrial equipment can have on energy consumption and operational costs. By replacing their 18kW system, our customer achieved substantial financial savings and supported their sustainability initiatives. Secomak’s commitment to quality and innovation provided a reliable, efficient solution that will continue to benefit their operations for years to come.
Additionally, Kerry Foods were so satisfied with the performance and savings from the first Secomak unit that they have since purchased another system. This further investment underlines their confidence in our solutions and commitment to energy saving.
This case study highlights the potential for energy savings in industrial applications through the adoption of efficient blower technology, showcasing Secomak as a leader in providing sustainable and cost-effective solutions.
Technical Specification
